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FHL-VAC® Modules & Panels

FHL-VAC® Free Radiating Cylindrical Insulation Segments With ROB & SOB Heaters

Surface-hung free-radiating elements on cylindrical modules — maximum power in round furnaces.

FHL-VAC® Free-Radiating Cylindrical Insulation Segments feature pre-embedded hooks on the segment surface to support heating elements along the cylindrical module. This free-radiating configuration allows the elements to radiate heat directly into the furnace chamber, while the low-mass insulating structure minimizes heat loss to the surrounding atmosphere, enhancing thermal efficiency and supporting rapid heating response.

FHL-VAC® free radiating cylindrical insulation segments with heating system 1150 – 1550°C

Key features

Free-radiating surface-mounted elements for maximum heat flux

FHL® single-core ROB, FHL-MULTICORE® ROB and SOB options

Quick element replacement without disturbing the lining

High Dense Refractories for hearths and high-wear zones

From ID 100 mm up to customer requirement

Three grades up to 1550°C

Custom-Built Parameters

Thickness
90 / 100 / 125 mm
Inner diameter
From ID 100 mm up to customer requirement
Heater types
FHL® Single-Core ROB · FHL-MULTICORE® ROB · FHL® SOB

Typical Applications

Pit FurnacesBell FurnacesSplit FurnacesHigh-Power Annealing & Tempering

Technical data

Published grade data for FHL-VAC® insulation and FHL® heaters. Values are typical for the grade; confirm design values with our engineers for your duty cycle.

Technical Data — FHL-VAC® Modules & Panels

ParameterFHL-M 1150FHL-Z 1325FHL-HT 1550
Classification Temperature (°C)126014251650
Max. Continuous Working Temp. (°C)115013251550
Density Range (kg/m³)200 – 240200 – 240200 – 240
Linear Shrinkage % (24 h at Continuous Working Temp.)< 1< 1< 1

Thermal Conductivity (W/mK)

Mean TemperatureFHL-M 1150FHL-Z 1325FHL-HT 1550
At 200°C0.0650.0650.065
At 600°C0.130.130.14
At 1000°C0.270.280.24
At 1200°C0.400.380.33
At 1300°C0.480.470.39
At 1400°C—0.530.45
At 1500°C——0.51

Chemical Composition (%)

ComponentFHL-M 1150FHL-Z 1325FHL-HT 1550
Al₂O₃4737.566
SiO₂5349.533
Zr—13—

Physical & Mechanical Properties of FHL-MULTICORE® Heating Elements

Other elements present in small quantity. Values are typical for the grade; confirm design values with our engineers for your duty cycle.

Fe-Cr-Al Heating ElementNi-Cr 80 Heating Element
PropertyAlloy 1Alloy 2Ni-Cr 80
Standard Chemical Composition (%)Al 5.0 · Cr 23 · Fe 72Al 6.0 · Cr 23 · Fe 71Cr 19–21 · Fe < 1 · Ni ≥ 77
Max. Duty Temp. of Heating Element (°C)132014201150
Electric Resistivity (Ω·mm²/m)1.35 ± 5%1.45 ± 5%1.08 ± 5%
Density (g/cm³)7.257.18.3
Expansion from Thermal Factor (K⁻¹)15.1 × 10⁻⁶14.8 × 10⁻⁶17.6 × 10⁻⁶
Thermal Conductivity at 20°C (W/m·K)131313
Specific Heat Capacity at 20°C (kJ/kg·K)0.460.460.46
Melting Point (°C)150015001400
Hardness Hv200 – 240200 – 240180 – 200
Electric Resistance Temp. Coefficient33 × 10⁻⁶15 × 10⁻⁶58 × 10⁻⁶
Increase from Oxidation 1200°C (mg/cm²·h)0.050.050.25 or less
Tensile Strength MPa (kgf/mm²)650 – 900 (65 – 90)650 – 900 (65 – 90)700 – 900 (70 – 90)
Magnetic PropertiesMagnetic (Curie point 600°C)Magnetic (Curie point 600°C)Non-Magnetic

Let's build your upgrade

Need Free Radiating Cylindrical Segments built to your drawing?

Send us your chamber dimensions, temperature and cycle — we will respond with a technical proposal and quotation.